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WWTP - Waste Water Technology Platform

Industrial wastewater treatment – Solutions & Waste Water Charges

Introduction

Goal of the industrial waste water treatment

• Protection of the receiving waters (surface water, groundwater)
• Pre-Treatment before indirect discharge 
• Recycling of the waste water flow
• Recycling of valuables from the wastewater e.g. raw material, nutrients, metals
• Usage of the energy contented in the water e.g. using resiudes from the treatment or the complete waste water

Main waste water components to be considered

Particles
e.g. sand, stones, screws, bones, feathers

Organic compounds
biodegradable, non-biogedradable, measured in the sum as COD or BOD5

Nutrients
nitrogen, phosphorous

Hazardous components
cyanide, arsen, phenol, chrome, mercury, organic compounds like aromatic hydrocarbones etc. – many thousands of parameters

Direct discharge – Separate treatment

  • The industrialproduction wastewaterwill be discharged directlyinto a receivingwater body
  • Significant dependency from the type of production (changesin production, seasonalimpacts)
  • Evtl. unilateral composed wastewater (evtl. dosageof nutrientsrequired)
  • The sensitivityof the receivingwater may have significantimpact to the requirements
  • Pollution charges for the usage of the water body might be applied

Indirect discharge

  • The industrialwastewater will be discharged to the public sewer (if required after a pre-treatment)
  • Mixing with the municipal, commercial and other industrial wastewaterstreams
  • The treatment costs for the industrial waste water in the sewerage network and in the treatment plant have to be considered
  • The characteristicof the sewerage system has to be considered

Control of the industries in the catchment area

Cadaster of indirect dischargers
with basic information and all measurements

Waste water sampling and analysing
standard sampling/ additional sampling
– cost distributionto be agreed

Sewer biofilm control
in case of toxic parameters or sludge pollutionproblems: Taking samples along the sewerage network

Indirectdischargercontrolto find the reasonforhigh Mercury contentsin the sewagesludgewiththe biofilmmethod

Reason: Mercury contentofcosmetic, usedin onesinglehousehold….

Mercury content in cosmetics: 27 % in a creme 36 % in a powder

Industrial wastewater treatment – Solutions & Waste Water Charges - WWTP - Waste Water Technology Platform

Wastewater charges

  • For the usage of the sewerage network and the waste water treatment plant (Indirect discharge)
  • For the pollution of water bodies (Direct discharge)
  • For the usage of the sewerage network and the waste water treatment plant (Indirect discharge)

Requirements for the pre-treatment for indirect discharge

  • The indirectdischarged waste water should not make operation problems (temperature, pH, Sulphur, grease etc.)
  • Components which are treatedin the waste water treatment plant have to be evaluated regarding their impact on the invest and operation costs
  • The structure of this charging might result in an economic advantage of a pre-treatment

Evaluation of the costs of the treatment

  • Invest and running costs
  • Not to forget the sludge treatment costs
  • Costs for combined treatment/ indirect discharge
    – evaluation according to usage of the facilities
    – relevant Parameter
  • Industrial waste water might be more or less expensive like municipal waste water

Example for a cost distribution to the different components

Industrial wastewater treatment – Solutions & Waste Water Charges - WWTP - Waste Water Technology Platform

Result of detailedcost calculation

Completerunningcostsconsideringfinancingand operationfor 9 citiesin Germany

Industrial wastewater treatment – Solutions & Waste Water Charges - WWTP - Waste Water Technology Platform

Wastewater Charges Act (“Abwasserabgabengesetz”)

  • Was in Germany installed 1976 and is still in operation
  • Water pollution through feeding waste water after treatment to rivers will be charged
  • Water pollution above the legal requirements will be hardly charged
  • The money collected by this Charges Act will be used only for water pollution reduction measurers
  • Invest in reduction of water pollution (> 20 % under the level of the legal requirements) will be financed by that money

Wastewater Charges Act (“Abwasserabgabengesetz”)

  • The basis for the calculation is: −
    • Volume of wastewater per year
    • Declared discharge values (concentrations) or
      Results of the official monitoring (if the concentrations are higher then the allowed requirements)
    • Per pollution unit the payment has to be done (if the value is above a threshold concentration or load)
    • The costs for the pollution units are
      – around 6 € in 1976
      – around 36 € in 2020
  • The Water charges budgets are managed by the Supreme Water Authorities
Industrial wastewater treatment – Solutions & Waste Water Charges - WWTP - Waste Water Technology Platform

Functions of the wastewater charge

  • Guidance role
    − Contributes to the reduction of pollutant input into water bodies.
  • Incentive role
    − Encourage investments in the field of wastewater treatment
    − Introduce economic incentives, improve the level of performance of WWTP’s and storm water treatment systems

Structure of Industrial Waste Water Treatment

  • Collection of specific waste water in separate networks or in one area
  • Specific treatment technology can be applied to that specific waste water

Structure of Industrial Waste Water Treatment

  • Collection of several industriesin Industrial parks
  • Pre-treatment requirements have to be adjusted (e.g. not to collectonlyunbiodegradablewastewater)
  • Treatment of organic residues to be considered

Where is a pretreatment plant located?

  • At the companies site
  • On the municipal waste water treatment plant
  • Separate location

Who is operating the treatment facilities?

  • Own staff of the company
  • Experienced staff from the municipal waste water treatment plant
  • Operation through a separate partner

Sludge treatment

  • Waste water treatment = production of sludge
  • Sludge fractions might be reused (e.g. flotate in paper factories)
  • Sludge residues from biogas plants – What to do? (in Germany 7,500 biogasplants)
  • Thermal hydrolysis as conditioning before digestion (to improve the performance and to replace chemicals)

Conclusion

  • Through waste water charges a significant leverage effect to reduce the water pollution can be reached
  • The polluter-pays-principle should be applied for indirect discharge …
  • … by using the relevant parameters Q, COD/BOD5, SS, N, P